Sunday, March 29, 2015

Going higher..


We continue doing short flights on the Pelicano, and it performs great!

Today we car towed to 230ft agl for a full pattern with a normal downwind and a bit of an extended base to loose some altitude. Finally a small  zig zag on final to get it down even more.


It flies really nice!  Handling is very gentle, mostly rudder input as the ailerons don't do much.

The wind was about 3mph, the car towed at about 30mph. We used 200 meters polipropilene line tied directly to the car. We have not set up a for a car side release yet, so the drivers assistant was prepared to cut the tow line if necessary.

Initially it took a bit to get it flying, (Probably because of the no wind situation) but once in the air it went straight up. I kept the climb rate slow until I got enough altitude to recover from a rope brake, after that I pulled back and it started climbing really fast (About ~ 900fpm)

It could have kept on climbing, but we ran out of runway, so I had to release..


According to my vario logger, best rate of climb was 4.4 m/s to about 72 meters agl.


Next time, we will try with a bit of wind, and I am sure we should get 100 feet more.. (At least)




Taking very rough numbers.. I estimate the average L/D to be  around 11/1

release at 70 meters/ time to touchdown 57 seconds. = -1.22 m/s.

Asuming 30mph (13.3 m/s) / -1.22 m/s   =>    L/D = 10.92 

Of course, this is flying a pattern, so best L/D might be way better.. 








Sunday, March 8, 2015

We have lift off !

There is no bigger reward to someones dedicated hard work on a project, than seeing it take flight in the sky in a flawless flight.

Yesterday after 9 months since we started this adventure, we finally assembled the "Pelican" super goat ultralight, and took it down the runway for it's maiden flight. It was just wonderful.

Here in Peru, March is in the middle of summer season and the weather is just spectacular. Conditions where CAVOK with a sunny 26 Celcius (79F) and a light breeze from the ocean. The flying club at is best, with Gerardo at the Parrilla (BBQ Grill) cooking all sorts of good stuff for a great gathering.

The news of the first flight of the pelican had already reached most of the club regulars, so they showed up with friends and families. By noon the crowd grew to twenty something flight aficionados.

To the side Gamal and Juan where ready for the final assembly of the wings and cabling. The assembly process went slow, as we had to deal with many assorted details and obstacles typical of the last details of any project.

Assembling the wings was piece of cake, by now we done it so many times, we knew all the tricks.. We recruited a few volunteers to hold the wings, two at the root with the bolts ready and two on the tips helping to align the wing as it got connected.

The order of assembly is simple.. wings to the plane, struts to the wing and finally struts to the plane. this order and a little oil on the connecting points made our life a lot easier.

Regulating the cables for ruder and elevator, took time and patience as Gamal who is a perfectionist (Which in this kind of ventures is very good!) carefully adjusted the connectors to keep the controls perfectly centered.

Next where the ailerons, rod connectors and fixed flap adjustment. Meanwhile I worked checking the aircraft for proper weight balance. (We added a few kilos at the nose, to make it go down like the manual calls for)

A hundred other details showed up, which through out the afternoon were taken care of, (including a well deserved lunch break for Parrilla!)

By 4 pm the aircraft assembly was almost ready, our great friend Daniel  ( an expert paraglider pilot with lots of experience winch towing) mounted a payout winch on to the back of his truck, preparing for our first tow.

A pay-out winch is a towing contraption that uses a regulated brake on the rope spool to "let go" of tow line whenever the tow pressure exceeds the set value. The idea is to keep the tow pressure on the glider equal at all time, regardless of wind gusts or vehicle speed.

By 5 pm everything was set. The glider was ready on the runway with the truck 50 meters ahead.
We connected the towline to our release system (Fashioned from a paraglider towing system) and ran multiple static release tests before the real flight.

With his safety helmet on, the pilot (Yours truly) sat in place, safety belts, wing runner briefed, communications headset tested.. everything checked alright.




1st flight.
Daniel set up the towing brake to about the same tow pressure as he uses for paragliders and Gerardo at the wheel took of for  steady 35 MPH over the dirt road that makes our runway.    Wind was almost straight at 5 MPH, the glider started moving slowly, (to slowly) and the nose digged-in against the road. I pulled the stick back as much as I could, but at this low speed the elevator had not much control to be of any help.  My wing runner was still holding the wing so we just kept going (the plane never actually stopped.. just bumped a bit) , this time getting a bit more speed.. A few seconds later I felt control on the flight controls, pulled the stick a bit, and the aircraft softly raised in the air.

Once in the air, I felt I had good control of the glider. I easily controlled altitude with the elevator to keep me below 3 meters in the air, the ruder was also quite effective while the ailerons less so.
At this point I am going along chasing the tow truck which raised a hell of a dirt road dust "smoke curtain" behind it !

Seeing the cloud ahead of me, half way down the runway I pulled the tow release and quickly got wrapped by the dust cloud, effectively making my first landing IFR !  visibility was at most 20 meters, but the glider flies so slow, I had all the time in the world to land with calm. I must have glided 50 meters from the release point and rolled 30 more on the ground.

The plane flew beautiful! The flight controls where perfectly centered, once you are flying they are responsive and gentle.  Landing was easy, and everything seemed to run on slow motion, as the speeds are so slow. It remind me a lot of landing a paraglider on a gentle wind.


Flight #2
We set-up the exact same way, this time adjusting the tow winch brake for higher pressure setting.. it seems that the initial low speed of the previous tow, was due to the spool releasing rope to easily, effectively keeping me to slow to fly.

Go, Go Go!.  I am in the air again, this time with much better control, off the ground, 1 meter.. now 2, then 3, 4 ... I leveled the aircraft at about 5 or 6 meters (~20 feet) of the ground. The tow vehicle now kept on the down wind side so the dust did not bother me. I flew for about 300 meters before releasing and gliding about 100 meters before touching down. Roll distance took 100 meters more.. I did not used the nose skid to stop the roll.


Flight #3  
Now confident that the flight characteristics of the plane are very gentle, and that the plane construction held on nice, we ventured for a bit more height. Once again we increase just a bit break pressure on the tow line. The wind also increased maybe to 10MPH right along the runway and the sun was getting low to the west.. getting close to sunset. The day was just beautiful for a true glider flight.


Plane ready. Tighten line. Go,Go Go!
This time The plane was airborne within a few meters and kept climbing steady. 10 meters, 15 meters, petty soon I have used half of the runway and I am 30 meters high. I realize at this pace I won't be able to land  straight ahead, as the glide ratio will probably put me over the fence ahead, so I keep the stick tight and keep on climbing as much as I can for an eventual 180 on to the taxi way.

Now the tow vehicle has reached the end of the runway and my line goes relaxed! I release the line and start a gentle right turn, (Maybe too gentle!) that did not allowed me to go back on the taxiway but set me up for a soft landing on a field to the north of our airfield. Once again the landing felt just like a paraglider landing, almost like in slow motion.

Even it was just my third flight, I felt, I had a lot of control to set the glider exactly where I wanted. With a minimum of a tail wind, the ground roll was about 50 meters before I dug the nose and came to a fast stop. feet down, wing gently on the ground..  Awesome.

After that, a nice celebration took place at the clubhouse with over 20 people toasting for our new plane !






Friday, March 6, 2015

Ready for prime time!

It has bee quite a while since my last post, as work has kept me (far) away from the Pelican project, but now I am back in Lima for a month or so, so we are moving full speed ahead on the project.
While away, had to find something else to do :)


While I was away, Gamal and Juan pretty much finished the fabric covering of the whole plane. The covering took a while (because of other planes getting on the way) but it was pretty much uneventful, except for an issue with the aileron tips.

The issue was with the tip of the aileron. Specifically, the when the aileron was covered with fabric, the tip area bent under the stress of the tightening fabric.  It could be that to the fabric was heated to tight... but my guess is that there should have been one more rib on the aileron between the last one it had and the end of the aileron.

The reason I think this, is because the aileron has ribs evenly separated, except the end rib, which for some reason is placed at twice the separation than the rest. I am guessing that this left the tip vulnerable to bending by the fabric pressure.  Our solution was to add another rib and an end plate before the re-fabric work.  So far it seems to be holding well, except for a little rubbing with a small spot on the plywood that covers the end of the wing. (our solution for this, was to file away the plywood "tip" )

As I mentioned before, we used Stewart Systems Ekobond as our adhesive and it has worked quite well, with the added benefit that it is easy to work on and a no "nasty fumes" chemical.

After the fabric work, a hand of Dope paint was applied and soon after a second hand with aluminum so to protect the fabric from UV.

At this point, the only thing missing is the cosmetic paint cover, to make the aircraft look good.

I am expecting that tomorrow , we might be able to give it a first tow to see how it behaves.

I will keep you posted!